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A combination of hydrogen decrepitation (HD) and jet milling (JM) has been used to produce powder for the processing of permanent magnets. ... The procedure has proved to be very successful for both NdFeB (Neomax) alloys and the NdDyFeNbB high coercivity alloys. The magnets produced by the HD/JM process showed excellent …NdFeB ingot exposed to hydrogen atmosphere due to the changes of hydride lattice parameters cracks. The process called HDDR (Hydrogenation - …A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. An effective and complete processing route for the recycling of sintered Nd-Fe-B scrap magnets was proposed. Sintered Nd-Fe-B magnets were subjected to the Hydrogen Decrepitation (HD) process at various temperatures in the range of 50–300 °C, at two different pressures, 50 kPa and 200 kPa, followed by vacuum dehydrogenation in …The processing and characterisation of recycled NdFeB based magnets. S. Adrwish. Materials Science. 2013. The scrap magnets were turned into a powder using the HD process. The powder was milled for specific times and sintered for 1-3hrs at 1090 °C. The magnet samples were measured using a permeameter to…. Expand. PDF.

Abstract. This paper reports the room temperature hydrogen decrepitation (HD) of fully dense, 2/17-type sintered magnets based on the composition, Sm (Co 0.69 Fe 0.21 Cu 0.068 Zr 0.019) 7.49. These magnets absorb significant amounts of hydrogen over an extended period (∼48 h) at room temperature and at a pressure of 10 bar to give a …Hydrogen Decrepitation is a process step used in the production of Neodymium magnets to create extremely small grains in the material. Neodymium magnets must have very small grains averaging about 5 micrometers in order to have the best magnetic properties. But the grain sizes after casting are much larger than that, so they must be ground down ... The Nd 2 Fe 14 B phase is the main component of sintered NdFeB magnets. The ternary NdFeB phase diagram (Fig. 5.1(a)) shows that there are five phases in addition to the Nd 2 Fe 14 B (T1) phase: Fe, Nd 2 Fe 17, Nd 5 Fe 17, Nd 1.1 Fe 4 B 4 (T2), and Nd.Sintered NdFeB magnets are produced by the liquid phase sintering process and the …

calcium [12] and hydrogen decrepitation [1,13-19]. Many of these are under current development. Hydrogen decrepitation (HD) is based on the selective synthesis of neodymium hydrides though the reaction of hydrogen gas with neodymium located in the Nd-Fe-B magnet. HD process was originally designed and patented by Harris et al. (1979) as a way to

NdFeB ingot exposed to hydrogen atmosphere due to the changes of hydride lattice parameters cracks. The process called HDDR (Hydrogenation - Decrepitation -D...Jul 1, 2019 · Recycling of scrap sintered Nd–Fe–B magnets as anisotropic bonded magnets via hydrogen decrepitation process. The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by…. Jan 1, 2006 · In this paper it is demonstrated that hydrogen could play a vital role in this process. Fully dense, sintered NdFeB-type magnets have been subjected to the hydrogen decrepitation (HD) process. The resultant powder has been subsequently processed in one of two ways in order to produce permanent magnets. The subject of this paper is method (4) together with other aspects of the use of hydrogen in the processing of NdFeB-type magnets. 2. The hydrogen decrepitation process The manufacture of rare earth-transition metal magnets by the HD route was first proposed in a 1978 patent by Harris et al. [7].

Introduction. In the fields of sintered magnets, the hydrogen decrepitation (HD) technique has been widely used. The as-melted NdFeB bulk material becomes brittle after HD and decrepitates into powders, as a result of the large volume expansion of the lattice of both the Nd 2 Fe 14 B matrix and the intergranular Nd-rich phase [1]. Hydrogen …

NdFeB ingot exposed to hydrogen atmosphere due to the changes of hydride lattice parameters cracks. The process called HDDR (Hydrogenation - …

Due to the high strength and very compact structure of sintered NdFeB magnets, hydrogen decrepitation is a necessary step to break down the magnet mass. On the other hand, the resin-bonded NdFeB magnets have very low strength and can be easily crushed by heating and removing the resin and epoxy used in their fabrication. 39. 3.High-temperature oxidation resistance of Nd–Fe–B magnetic powder is of great importance for its application in bonded magnet fields. In this work, the refinement and surface modification of Nd–Fe–B magnetic powders were integrated and achieved simultaneously. The effects of phosphoric acid, isopropyl tris-(dioctyl pyrophosphate …Sadly, one of the most common RE magnets, NdFeB, is produced as powder by strip casting and jet milling or by hydrogen decrepitation process, both of which yield irregular/angular powders. Such irregular powders exhibit low flowability making them unfit for most advanced manufacturing techniques. This work presents the use of an induction ...Hydrogen decrepitation as a highly efficient and excellent crushing method is widely used in the preparation of NdFeB magnets. ... Expand. 1. Save. The processing and characterisation of recycled NdFeB based magnets. S. Adrwish. Materials Science, Engineering. 2013; The scrap magnets were turned into a powder using the HD process. …Jan 1, 1991 · The subject of this paper is method (4) together with other aspects of the use of hydrogen in the processing of NdFeB-type magnets. 2. The hydrogen decrepitation process The manufacture of rare earth-transition metal magnets by the HD route was first proposed in a 1978 patent by Harris et al. [7]. The room temperature hydrogenation causes decrepitation of the material, where the Nd-rich material forms NdH 2.7 and the Nd 2 Fe 14 B matrix grains form an interstitial hydrogen solution. The material expands by ∼5% and because of its brittle nature and differential expansion, undergoes decrepitation [16] .Abstract: Hydrogen decrepitation (HD) is an effective and environmentally friendly technique for recycling of neodymium-iron-boron (NdFeB) magnets. During the …

The treatment starts with a hydrogen decrepitation (HD) process to transform the as extracted waste magnets into an almost fully demagnetized powder for an easy separation of the magnetic fraction from the rest of the materials (corrosion protection layers or, depending on the device, the assembly where the magnet was fixed into) [6]. …The rapid cooling of the strip flakes suppresses the growth of soft α-Fe branch crystal grains. The thickness of the strip flakes was about 0.25–0.35 mm. Hydrogen decrepitation (HD), which uses the expansion of hydrogen to break up the flakes, was followed by milling in a jet mill (JM). The particles were then accelerated to supersonic ...Nov 15, 2021 · After the hydrogen decrepitation process, the powders were pulverized by either He-jet milling or N 2-jet milling, obtaining a powder with a particle size of ~0.8 µm for the HDDR processed and He-jet milled sample, ~1.0 µm for the He-jet milled sample, and ~3.0 µm for the N 2-jet milled sample. Hydrogen decrepitation process has been applied for the first time for the direct recycling of SmCo 5 magnets. Industrially produced sintered SmCo 5 magnets were decrepitated by hydrogen gas at a pressure of 1 bar to 9.5 bar at room temperature in a planetary rotating jar. After decrepitation, the starting sintered magnets were reduced to …The hydrogen decrepitation (HD) process for cast NdFeB alloys [1] has also been shown to be a technically and economically effective method for breaking down scrap sintered NdFeB magnets into a powder [2] and hence, for instance, for the separation of NdFeB-based magnets from end-of-life hard disk drive assemblies [3], [4].magnets from electrical and electronic equipment. These materials are then processed using hydrogen decrepitation to transform the NdFeB magnets into a hydrogenated powder. This powder can then be extracted mechanically from the obsolete devices, and can then be processed further to produce either sintered or bonded rare earth magnets. NdFeB magnets are used in wind turbines and hybrid electric vehicles and are instrumental in progression toward a low-carbon economy. Recycling rare-earth elements (REEs) from NdFeB magnet waste is an important step toward building a sustainable REE supply chain. In this study, we describe an electrochemical process to selectively extract REEs from NdFeB magnet waste at room temperature. First ...

Hydrogen decrepitation of Nd-Fe-B type magnet alloys is a two stage process. Firstly, the hydrogen reacts with the Nd-rich phase at or close to room …

A high performance sintered NdFeB magnet with N52 was prepared by strip casting, hydrogen decrepitation, jet milling, rubber isostatic pressing with impulse magnetic field and vibrating. The structure of the magnet was investigated by XRD, optical microscope, TEM and SEM, and its demagnetization curve was tested by magnetograph. The results …Sintered Nd-Fe-B magnets were subjected to the Hydrogen Decrepitation (HD) process at various temperatures in the range of 50-300°C, at two different pressures, 50 kPa and 200 kPa, followed by ...Nov 15, 1988 · A combination of hydrogen decrepitation (HD) and jet milling (JM) has been used to produce powder for the processing of permanent magnets. The procedure has proved to be very successful for both NdFeB (Neomax) alloys and the NdDyFeNbB high coercivity alloys. Dec 20, 2020 · After the hydrogen decrepitation, the hydrogenated NdFeB powder needs to be purified to remove all the impurities. This purification process has to be done in an inert atmosphere to avoid oxidation. Various authors have noted that both oxygen and carbon have been shown to have detrimental effects on the sintering process for NdFeB ( Lopes et al ... The HD-process converts the magnets possible to recover the hard magnetic powder from a to a powder due to the expansion of the material on particular device (e.g. hard disk drive or electric motor) hydrogen absorption. Recycling of NdFeB magnets by by simply exposing the complete system to a hydrogen this means has been proposed by Rivoirard ...The high- and standard-grade material can be processed using either an HD/HDDR process or a sintering process, both of which are being tested in the course of this project. HD/HDDR stands for hydrogen decrepitation (HD) and hydrogen-disproportionation decomposition-recombination (HDDR). The HD/HDDR pulverised …T D ACCEPTED MANUSCRIPT The Use of Hydrogen to Separate and Recycle Neodymium-Iron-Boron-type Magnets from Electronic Waste A. Walton a, Han Yi , N.A. Rowson b, J.D. Speight , V.S.J. Mann a, R.S. Sheridan , A. Bradshaw a, I.R. Harris a, A.J. Williams School of Metallurgy and Materials a and School of Chemical Engineering b, …The basic compound for most Neodymium magnets is Nd2Fe14B. In practice, the actual chemical reaction used can be more complicated. A commonly used reaction is: 57 Fe + 8 B + 10 Fe2O3 + 7.5 Nd2O3 ...

Keywords: Finite difference method; Kinetics; Hydrogen decrepitation; NdFeB alloys; Diffusion 1. Introduction Sv (V ) expansion due to decrepitation results in a five orders of magnitude higher rate of hydrogen diffusion into The most popular recent application of hydrogen in the Nd–Fe–B alloy than into a theoretical bulk sample of that ...

Jul 14, 2000 · The decrepitation process and related changes in the sample temperature are analysed to explain the experimentally observed weight gain curve of a Nd–Fe–B sample due to hydrogen uptake. It is shown that the expansion of the specific surface resulting from decrepitation of the sample is the most important parameter controlling the hydrogen ...

Jan 1, 2006 · Several recycling methods for NdFeB magnets have been developed, such as direct reuse,4 hydrogen decrepitation (HD) and regeneration of new NdFeB,5–7 pyrometallurgical methods,8,9 hydrometallurgical methods,10–13 gas-phase extraction. Direct reuse is only suitable for large magnets, such as those used for wind turbines, electric motors, and ... The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) …Jan 1, 2007 · The rapid cooling of the strip flakes suppresses the growth of soft α-Fe branch crystal grains. The thickness of the strip flakes was about 0.25–0.35 mm. Hydrogen decrepitation (HD), which uses the expansion of hydrogen to break up the flakes, was followed by milling in a jet mill (JM). The particles were then accelerated to supersonic ... Jun 27, 2014 · The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) bear the best magnetic properties (B r = 110.59 emu/g, H cj ... International Journal of Hydrogen Energy. Volume 24, Issues 2–3, 1 March 1999, Pages 257-261. Application of hydrogen vibration milling in theprocessing of NdFeB and (Nd, Pr)FeB permanent magnets. Author links open overlay panel R.S Mottram 1, V Yartys 2, P.W Guegan 1, I.r Harris 1. Show more.In this paper, the hydrogen processing of scrap magnets has been demonstrated as an extraction method for NdFeB from automotive rotors for the first time, with the aim to …Michihide Nakamura, Masashi Matsuura, Nobuki Tezuka, Satoshi Sugimoto, Yasuhiro Une, Hirokazu Kubo, Masato Sagawa; Preparation of ultrafine jet-milled powders for Nd-Fe-B sintered magnets using hydrogenation–disproportionation–desorption–recombination and hydrogen …Jan 1, 2022 · The SC alloy is converted into a fine powder by hydrogen decrepitation and then jet-milling (JM) to produce a fine powder consisting almost entirely of single crystal particles of the Nd 2 Fe 14 B phase. This powder is then filled into fills molds and pressed while a magnetic field is applied to orient the individual particles. The compacted ...

Hydrogen Decrepitation is a process step used in the production of Neodymium magnets to create extremely small grains in the material. Neodymium magnets must have very small grains averaging about 5 micrometers in order to have the best magnetic properties. But the grain sizes after casting are much larger than that, so they must be ground down ... The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) …Hydrogen absorption/adsorption properties of high coercivity NdDyFeCoNbCuB sintered magnets were determined. Hydrogenation kinetics were analyzed using both differential scanning calorimetry (DSC) and X-ray diffraction (XRD). Hydrogenation of the Nd-rich intergranular phase results in a rather broad and large peak …Instagram:https://instagram. can you buy used catalytic convertersrain x latitude wonblogmds diagnostic order crossword cluemidland x tra talk manual The hydrogen-absorbing NdFeB powder absorbs heat in the plasma and rapidly decomposes and dehydrogenates. At the same time, in the dehydrogenation process, the particles are cracked and broken to form fine NdFeB powder due to rapid heat absorption and release of a large amount of hydrogen, and the NdFeB powder is at a high … dave and busters bakersfield photoshablar espana 99.5%. The strips were employed in hydrogen decrepitation (HD) into coarse fragile particles. These coarse particles were then sent into jet milling (JM) procedure under a N. 2. gas flow. The dry powder was compacted of 14 mm diameter and 15 mm height with the alignment made with the maximum 2 T magnetic field. louisville football 247 Hydrogen decrepitation (HD)/hydrogenation disproportionation desorption recombination (HDDR) is a process used in manufacturing REPM and carried out as pretreatment before green body sintering. During hydrogenation, the Nd-rich grain boundary phase in NdFeB magnets initially absorbs hydrogen forming Nd hydride: [ 49 ].An effective and complete processing route for the recycling of sintered Nd-Fe-B scrap magnets was proposed. Sintered Nd-Fe-B magnets were subjected to the Hydrogen Decrepitation (HD) process at various temperatures in the range of 50–300 °C, at two different pressures, 50 kPa and 200 kPa, followed by vacuum dehydrogenation in …The hydrogen decrepitation (HD) behaviors of various forms of the permanent magnet alloy Nd 1 6 Fe 7 6 B 8 and stoichiometric composition Nd 11.8 Fe 82.3 B 5.9 have been investigated to provide background information on the production of sintered magnets by the HD process. The influence of the initial microstructures of the alloys on …